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ENGINEERING

PROJECTION

The right process design and project cost unterstandig

The first step of any project is to have an overall understanding of the situation at customer site and what problem is to be solved. With this information the treatment process, equipment list and the amount of consumables during operation can be calculated.

Over the past decade the CERAFILTEC team has collected extensive design, process and operating experience. This was transformed with modern computing tools to provide comprehensive ceramic flat sheet membrane projections and designs to the clients.

No unexpected surprises during bidding, construction and operation by knowing your project CAPEX and OPEX structure.

THE DETAILED PROJECTION PACKAGE CONTAINS

  • Project Specifications
  • General Process Flow Diagram & Description
  • Flow & Component Mass Balances
  • Hydraulic Calculation
  • Filtration & Backwash Process Calculation
  • Chemical Cleaning Calculation
  • Main Equipment Calculation
  • Power Consumption Estimation
  • Chemical Consumption
  • Main Equipment Overview
  • General Process & Instrumentation Diagram
  • Filtration Tank Design Options
  • Pre-Treatment Requirements
  • Ceramic flat sheet membrane - CERAFILTEC - Projection package 1
  • Ceramic flat sheet membrane - CERAFILTEC - Projection package 2
  • Ceramic flat sheet membrane - CERAFILTEC - Projection package 3
  • Ceramic flat sheet membrane - CERAFILTEC - Projection package 4
  • Ceramic flat sheet membrane - CERAFILTEC - Projection package 5

PLANT LAYOUT DESIGN

For the most efficient construction and future operation

There are always different ways to design a plant and to implement the ceramic flat sheet membrane technology. But which design fits best for your specific project?

We provide the most efficient design concept to ensure an easy construction and effective operation. We evaluate your specific case for any greenfield and brownfield project and consult you for special material needs and options to realize cost savings, be it by reusing existing equipment or potential savings in footprint and civil works.

WE PROVIDE 2D & 3D DRAWINGS AND MORE

  • Civil works structure of filtration tanks
  • Special tank design options made of plastic or steel
  • Piping and instrumentation design
  • Process & Instrumentation Diagram details
  • Process philosophy 
  • Ceramic flat sheet membrane - CERAFILTEC - Plant layout 1
  • Ceramic flat sheet membrane - CERAFILTEC - Plant layout 2
  • Ceramic flat sheet membrane - CERAFILTEC - Plant layout 3
  • Ceramic flat sheet membrane - CERAFILTEC - Plant layout 4

INSTALLATION & COMMISSIONING

All what is needed for commissioning of your plant 

CERAFILTEC’s installation team will be at your site and support your team for a fast and smooth plant commissioning and operation.

ON SITE SUPPORT AND SUPERVISION

  • Assembly and installation of ceramic flat sheet membrane module towers
  • Installation of related accessories inside the filtration tanks
  • Connection of towers to piping system
  • Leakage tests
  • Process start-up (test of each process sequence)
  • Process settings and performance monitoring during the first days of operation
  • Pre-treatment adjustment if needed
  • Setting and check of filtered water quality and quantity 
  • Automated operation
  • Training of operator
  • Commissioning report and plant hand-over
  • Ceramic flat sheet membrane - CERAFILTEC - train installation 5
  • Ceramic flat sheet membrane - CERAFILTEC - installation 1
  • Ceramic flat sheet membrane - CERAFILTEC - installation 3
  • Ceramic flat sheet membrane - CERAFILTEC - installation 2
  • Ceramic flat sheet membrane - CERAFILTEC - installation 4
  • Ceramic flat sheet membrane - CERAFILTEC - start-up
  • Ceramic flat sheet membrane - CERAFILTEC - turbidity filtered water
  • Ceramic flat sheet membrane - CERAFILTEC - SDI
  • Ceramic flat sheet membrane - CERAFILTEC - train installation 2

PLANT OPERATION

Reliable and optimal plant operation

Besides routine maintenance and service work, a reliable plant operation needs a comprehensive process monitoring to proactively detect issues and to optimize the operation and costs at any time.

The plants are typically designed and run for decades. Raw water variations, new water regulations, or plans for capacity expansion require process adjustments to achieve the new targets.

Let us be part of your operation and support you for any future demands.   

OFFERED SERVICES

  • SCADA remote monitoring of operation and process data
  • Analysis of data log sheets and provision of frequent performance reports
  • Process adjustments (if needed e.g. due to raw water changes or new water regulations)
  • Routine maintenance and service work for ceramic flat sheet membrane filtration towers (spare parts replacement, chemical cleaning execution)
  • Lab analysis of special parameters (e.g. Ra, TEP, PCB)
  • Ceramic flat sheet membrane - CERAFILTEC - SCADA 2
  • Ceramic flat sheet membrane - CERAFILTEC - SCADA 1
  • Ceramic flat sheet membrane - CERAFILTEC - performance improvement diagram

Ready for a Quote?

Contact us for a ceramic membrane design or for a commercial proposal.
CONTACT US
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